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Stage 1
Assessment and Planning:
Vehicle Evaluation: Assess the vehicle’s condition, engine compatibility, and suitability for CNG conversion.
System Design: Plan the CNG system layout, including the selection of components such as tanks, injectors, and regulators.
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Stage 2
Component Installation:
CNG Tank Installation: Install the CNG tank securely in the vehicle, usually in the trunk or underbody.
Fuel Line Setup: Fit the fuel lines from the CNG tank to the engine, ensuring proper routing and safety.
Injector and Regulator Installation: Install CNG injectors and pressure regulators in the engine bay for precise fuel delivery.
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Stage 3
System Integration:
Electronic Control Unit (ECU): Integrate the CNG ECU with the vehicle’s existing electronic system to manage fuel switching and optimize performance.
Calibration: Adjust the ECU settings for optimal fuel-air mixture and engine performance.
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Stage 4
Testing and Adjustment:
System Testing: Conduct thorough testing of the CNG system for leaks, proper operation, and safety compliance.
Performance Adjustment: Fine-tune the system to ensure smooth operation and efficient performance.
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Stage 5
Certification and Documentation:
Regulatory Compliance: Obtain necessary certifications and approvals from relevant authorities to ensure the conversion meets safety and emission standards.
Documentation: Provide the vehicle owner with detailed documentation of the conversion process, including maintenance guidelines.
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Stage 6
Customer Orientation:
User Training: Educate the vehicle owner on operating the CNG system, including refueling procedures and safety practices.
Support: Offer ongoing support and maintenance services to address any issues or concerns post-conversion.
